The Magic Bricks of Mindtree Kalinga

Ask Mother Nature

It all began when we started building our newest facility in Bhubaneswar – Mindtree Kalinga on a 20-acre land. The construction company had dug
out mounds of earth for leveling the land and then, thousands of cubic meters more were excavated when the foundation work started. Soon they approached us to find a place where the displaced soil could be unloaded. We were told to take permission from the local authorities so that we could move the soil out, hiring trucks and then dumping them some place.

Mounds of earth at the Mindtree Kalinga site

Throwing the soil was not an option for us; it simply went against our basic principle of preserving everything that nature has given to us on that plot of land. Could it not be put to some other use, or recycled, or reprocessed in some way? We asked ourselves.

Go to the Wise

We were not knowledgeable in this field but very determined to find a way. We decided it was time to call in the expert. Remember our value? Expertise-Led? We flew in Prof. M.R. Yogananda, an expert civil engineer and former professor at the Indian Institute of Sciences (a globally reputed Institute for advanced scientific and technological research), to test the soil and advise us on how best we could use it. Prof. Yogananda is well known for making compressed soil bricks. Prof. Yogananda tested the soil for chemical composition and told us that we are sitting on a veritable goldmine. 45% of the soil comprised of clay and this precious substance had the potential to feed us with all the bricks required to build Mindtree Kalinga!

When Dream meets Reality

The challenge was to ensure that we produced the bricks for our construction without converting the site into a brick factory. Further, we were not prepared to bake the bricks nor use fly ash. Many more tests and in-depth research later, we had the perfect solution. We brought in a specially fabricated, high compression brick-making machine from Coimbatore, Tamil Nadu. This was going to help us generate bricks effortlessly, keeping all other parameters in mind.
We occupied just about 2000 square feet of space in the entire site and the brick making started. Till date, we have made and used a million magic bricks and built the entire 272,000 square feet of phase 1 of
 the project.

This is how it works: first all the soil is gathered at one place, then the soil is put through a pan mixer (roller machine) that powders any grains or blocks. Next, 8% volume of cement is added. The powdered soil reaches the machine through a conveyer belt and a hydraulic system to compress the soil and turns out 8 bricks a minute. The machine has a Programmable Logic Controller (PLC) that uniformly measures the extent of compression required. The bricks, weigh 12 kilograms (26 pounds) each, they are stacked, cured and dried in the shade for one to three days, depending on the strength needed.

The Brick Making Machine

But how do we know?

We were not going to compromise on the quality of construction. So, we tested the bricks by soaking them in water for one month and exposing them to extreme temperatures that are common to this part of the world. To our delight these bricks performed significantly better than the regular baked ones. Not only that, these bricks also demonstrated their ability to act as natural insulators that keep rooms cooler in summer and warmer during winters. We knew we had created harmony with nature and the bricks 
would provide a strong foundation we could build
 our future on.

Our Future takes Shape

Zero fire. Zero smoke. Zero ash. Zero fossil fuel to transport. Zero illegal mining. Zero women and child labor. And yet, we produced over a million bricks at the construction site and today the impressive Mindtree Kalinga Center stands tall on their strength, a living example of our values.

Over millions of years, the soil has absorbed many elements to be what she is, then she has let us mold her into bricks and now she is a mesmerizing modern building, but the land is still the same.

Welcome to Possible!

Bricks to Building

Comments
preeti Says
Saturday April 25th 2015

Amazing is just a small word! Respect!

ashutosh Says
Tuesday April 28th 2015

great

Aditya Maheshwari Says
Wednesday April 29th 2015

Thanks; really enjoyed reading it.

Happy Says
Tuesday May 5th 2015

wow! such an out of box thinking

Aditya Says
Tuesday May 5th 2015

This is awesome. Kudos to your innovative thinking. A person is known by his/her deeds. :)

monish Says
Saturday May 9th 2015

Great… Matches MT’s DNA… and all corporates should look for such opportunities to give back and take care of mother nature. Hope the building is designed to make maximum use of natural light.

Wednesday May 20th 2015

Lessen to learn. I will pass it on to our students.

Nikeeta Baliarsingh Says
Wednesday May 20th 2015

All it requires is a good thought and rest somehow falls into place.An idea and its execution.Salutes!!!

Rakesh Mallick Says
Friday May 22nd 2015

That’s a really innovative concept , creating your own bricks of better quality.

Anubhav Says
Friday June 19th 2015

Appreciate !!! Critical thinking at every step.
with regards
Anubhav

Ranjan Panda Says
Wednesday July 15th 2015

Nice effort sir.

Amit Basu Says
Friday July 31st 2015

This is an wonderful example and read it after a colleague of mine referred to me. Tmmm
Request to Mr Bagchi to write a blog on what makes some people think more responsible manner and some just do not care. Is it western exposure, value system created in childhood,cultural factor? How to bring next generation to think in this fashion.

Pinto Das Says
Monday October 5th 2015

Great thought and brilliant execution. Nice way to pay back the nature… :)

Richa Srivastav Says
Monday October 5th 2015

Absolute delight to know about this.. Great reading.. Utilisation at the best..
If this is not what Expert Thinking is all about then what it is. Welcome to possible!

Bidyut Saikia Says
Monday October 5th 2015

Awesome – MindTree has always fascinated me starting with the Founding Story!

Great going –

Cheers,
An ex MindTree Mind

Suman Says
Tuesday October 6th 2015

Amazing !!!
That is what I like about Mindtree.
unique in thinking and approach.

Vijay G Says
Tuesday October 6th 2015

Kudos to Mindtree! Very inspiring!!

Ravi Buddha Says
Tuesday October 6th 2015

Enjoyed reading this, kudos to the complete team who made this possible and their thought process.

Varun Says
Wednesday October 7th 2015

Very inspiring .. Great article.. Highest adherance to the value system ..

Saswat Sahu Says
Thursday January 28th 2016

Inspiring Article.

Sachin Dabhade Says
Thursday May 19th 2016

great..

Leave a Reply

Your email address will not be published. Required fields are marked *

Latest Posts
Books